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#31: Re: M40 engine with supercharge Author: wlvrnLocation: Subang, Mersing, Tg. Karang PostPosted: Wed May 06, 2009 5:19 am
    ----
highwaystar wrote:
bro wlvrn, okay lets think outside the box

you want sufficient power for overtaking but not racing eh? if you want overtake a car which was 1km away you need to race first then overtake hehehe... pravindastar running on M40 1.8 E36. I can say, his car is unbelievable. He always run with us (2.3 and 2.5). Why? because we dont have enough balls to run over KMH180 (during cruising).

WHAT I SUGGEST
Take to the workshop and ask mech diagnose also tune you 1.8 to max. ie: adjust throttle body, upgrade fuel injectors and also fuel pump. This can skip your brake upgrading. Once you done... you will feel satisfied, look for ah foo Optimum Kayu Ara. Cost to do this might be around 500+-


IF NOT SATISFY
Okay, SC or TC you need more than 5k. furthermore you must do in a correct way, you need to find compatible intercooler block, SC or TC manifold and most important piggyback ie: SMT6, Greddy etc.
The piggyback also cost around 2k. Conversion?

OR you can convert your entire engine to M42 or M44 1.8 also which halfcut cost around 5K, installation lets make it 2k

MMMMMM.....

Good luck

bro,

the 180kmh is achievable with my M40, but it takes longer time to reach there...once i did up to 200kmh. What i need is the omph to overtake.

the light tuning / setting also done, as you know, M40 is using timing belt, which is adjustable, i've adjusted to the maximum. Also using simota open pod filter with no cat converter on the exhaust (slip on hotbits center bullet) with original muffler. TB also being touch but injectors still using ori.

The Sc bolt-on is gonna use the levin root charger, complete with intercooler, manifold will be customized by using stainless steel. But can i skip the piggyback ECU?(total cost with wiring will be approx rm3k or less) because currently my mechanic has done the SC bolt-on on his E34 by using Estima Sc, and he's using existing ECU (his cost is about rm4k). So far his car is OK, maybe not 100% explored lah....as i said, i dont want to be the fastest, only want to feel the omph overtaking others or at least i could tailgate 325 without being left behind too far...

conversion? a BIG NO......too much hassle with puspakom & JPJ since it will exceeded the allowable upgrade percentage (1.8 to 2.5)
If only convert to M42 or M44, it's not that much of a pony

#32: Re: M40 engine with supercharge Author: wlvrnLocation: Subang, Mersing, Tg. Karang PostPosted: Wed May 06, 2009 5:25 am
    ----
pravindastar wrote:
wlvrn wrote:
:twisted: Twisted Evil

OMG..........turbo supercharged....turbo lag is eliminated by supercharge, wow

no this does not work like that.......this system works like an old Nissan March superturbo........

will explain after lunch....am hungry already......

am hungry also......for the knowledge....

thanx in advance bro... Very Happy

#33: Re: M40 engine with supercharge Author: evilnickwongLocation: TTDI, KL PostPosted: Wed May 06, 2009 5:49 am
    ----
pravindastar wrote:
evilnickwong wrote:
I don't think JPJ will approve an increase from 1.8 to 2.5. But if you do not mind that, then by all means, that's a valid option as well.

I do think a significantly lighter, SC-ed M40 might be a good alternative to the heavier, older M20. Laughing *cabutz*

cannot believe you guys are trying to convince someone to change to a m20b25....!!!!! on a 36 somemore....

actually a 1.8 to 2.5 conversion is not allowed tecnically but on a bmw jpj allow it most times....i know lots of guys doing this some even 2.8.....some people declare and some don't and just continue paying 1.8 roadtax.....

as for a m20....please enlighten me on the last time someone actually saw a perfect m20b25 which could idle correctly.....it takes far too much time effort and money to get one to be close to perfect....its old technology brothers....!


I thought thread starter is driving a E30? Hmm must have missed it somewhere. Razz

*Awaiting racun on DA SC* Laughing

#34: Re: M40 engine with supercharge Author: wlvrnLocation: Subang, Mersing, Tg. Karang PostPosted: Wed May 06, 2009 6:10 am
    ----
wlvrn wrote:
chris,

how much is the conversion cost? easy to get JPJ's approval (displacement more than 30% of original spec)? BTW i'm using E36 with M40 engine and so far the engine is in good condition.

bro, you must be on rubber smoke instead of marijuana smoke.....want some? Twisted Evil

#35: Re: M40 engine with supercharge Author: pravindastarLocation: Petaling Jaya, Selangor PostPosted: Wed May 06, 2009 7:33 am
    ----
pravindastar wrote:
wlvrn wrote:
:twisted: Twisted Evil

OMG..........turbo supercharged....turbo lag is eliminated by supercharge, wow

no this does not work like that.......this system works like an old Nissan March superturbo........

will explain after lunch....am hungry already......


ok how this works is like this. the supercharger is disengaged at about 3800 -400 rpm by an electro-magnetic clutch and the turbo feeds the engine via a supercharger bypass passage. Airflow through this passage is controlled by a differential pressure valve which begins to open as the turbocharger nears operating speed.

the only production car that managed this initially was the Nissan march Superturbo.

#36: Re: M40 engine with supercharge Author: pravindastarLocation: Petaling Jaya, Selangor PostPosted: Wed May 06, 2009 7:37 am
    ----
evilnickwong wrote:
What upgrade can be done to fuel injectors and fuel pump for M40?
For throttle body, I assume as long as your valve opens max when u floor your gas pedal, it's good already right?

BTW, I think pravindastar's one is M43, not M40. Smile

if you are running an m40 the first mods u should do is as follows :

1. Electric fan - use the one from an e36 as it is plug and play(some wiring required though) to replace your fan clutch to reduce the mechanical load on your engine. Cost: RM 250 for the electric fan from chop shop and RM 150 for the wiring.

2. Lighten your flywheel - again to reduce the load on your engine. Remove 500gms frm you flywheel, remove more and you will lose torque.

3. Upgrade your injectors: Go to the chop shop and look for the injectors from an E34 520i 24valve. Better flow rate and finer spray pattern. Expect to pay RM 150-200. Plug and play, just need to retune your CO to 1.5.

4. Performance chip: this will truly release those hidden horses in your M40 block.

5. Piggy back ECU: one up from the chip as you will have full variable control over your fuel map and ingnition timing.

6. MAF conversion:Mass Air Flow meter, to replace you AFM(air flow meter), this is to be done with no.5 as you need the piggyback ECU to decode the signals from the MAF to your existing ECU.

7. Forced induction: the holy grail.......supercharge or turbocharge your M40 and give the six-potters a run for their money!

#37: Re: M40 engine with supercharge Author: pravindastarLocation: Petaling Jaya, Selangor PostPosted: Wed May 06, 2009 7:38 am
    ----
highwaystar wrote:
evilnickwong wrote:
What upgrade can be done to fuel injectors and fuel pump for M40?
For throttle body, I assume as long as your valve opens max when u floor your gas pedal, it's good already right?

BTW, I think pravindastar's one is M43, not M40. Smile

HAHAHAHAH.. i thought all this while is M40 ADOOIIII.... my bad sorry..
called prav and he said it is M43. mmmm superb engine!!!!!

Dei !!!! So many years you have known me and yet you make this mistake arr ???

#38: Re: M40 engine with supercharge Author: pravindastarLocation: Petaling Jaya, Selangor PostPosted: Wed May 06, 2009 7:40 am
    ----
chriseunos wrote:
pravin, u talk too much....xD

no shit man.....!! yet u love me....!!!

#39: Re: M40 engine with supercharge Author: evilnickwongLocation: TTDI, KL PostPosted: Wed May 06, 2009 7:48 am
    ----
pravindastar wrote:
evilnickwong wrote:
What upgrade can be done to fuel injectors and fuel pump for M40?
For throttle body, I assume as long as your valve opens max when u floor your gas pedal, it's good already right?

BTW, I think pravindastar's one is M43, not M40. Smile

if you are running an m40 the first mods u should do is as follows :

1. Electric fan - use the one from an e36 as it is plug and play(some wiring required though) to replace your fan clutch to reduce the mechanical load on your engine. Cost: RM 250 for the electric fan from chop shop and RM 150 for the wiring.

2. Lighten your flywheel - again to reduce the load on your engine. Remove 500gms frm you flywheel, remove more and you will lose torque.

3. Upgrade your injectors: Go to the chop shop and look for the injectors from an E34 520i 24valve. Better flow rate and finer spray pattern. Expect to pay RM 150-200. Plug and play, just need to retune your CO to 1.5.

4. Performance chip: this will truly release those hidden horses in your M40 block.

5. Piggy back ECU: one up from the chip as you will have full variable control over your fuel map and ingnition timing.

6. MAF conversion:Mass Air Flow meter, to replace you AFM(air flow meter), this is to be done with no.5 as you need the piggyback ECU to decode the signals from the MAF to your existing ECU.

7. Forced induction: the holy grail.......supercharge or turbocharge your M40 and give the six-potters a run for their money!


Oooo nice compilation of things for me to look at. THanks bro!

1 and 3 seem simple enough. For 4, where to find the chip? Can't simply use some generic ebay one right?

#40: Re: M40 engine with supercharge Author: pravindastarLocation: Petaling Jaya, Selangor PostPosted: Wed May 06, 2009 7:57 am
    ----
ok lets start. by now all of you should know the basics. Why convert ? who knows what state the halfcut for a m20b25 could be in ? Dont forget these things are 20 yr old halfcuts. Unless you plan on rebuilding the engine dont waste money. Bolting on a SC gives you ample low down torque plus the sets here have an on/off button so you don't need to have the SC spooling all the time. But beware the effects of having bolt on forced induction equipment on a high compression engine. Prolonged high boost can be detrimental plus wear and tear is high. Do not forget the m40 is an engine that wears out fast. Cams wear themselves out after 200,000 km or so. The m43 was a redesigned engine which does not suffer these problems. Oh and head/profile/valve gaskets tend to go easily on a m40 itself. These problems cannot be evaded as they are inherent in this engine. Plus the fact that a timing belt is used is cause for concern too. Heat already damages the belt super fast but forced induction would wear it out faster.

But all this PALES in comparison to having a SC/TC bolted on. you would be smoking the hell out of Chris Eunos's 325 anytime anyday. I drove an E36 m40 auto with a mosselman turbo bolted on boosting at abt 0.38 bars of boost. It felt like i was driving a bloody 328 !!! and there was no lag due to the low boost.

Ok now Turbo Sang in Sungai Buloh (just past the tol after One Utama) does a exact replica kit of the DA kit using a Levin Supercharger (recond). Price of stage one is RM3800. Send in the car in the morning and collect in the evening. Stage two kit consists of additional bigger injectors and stage three has a intercooler i think and some extras. all in all stage three (complete package) costs RM 5k. Should give you close to 200 hp on an m40. PLus it has a switch for turning the charger on/off for fuel savings when not racing.

#41: Re: M40 engine with supercharge Author: pravindastarLocation: Petaling Jaya, Selangor PostPosted: Wed May 06, 2009 8:08 am
    ----
evilnickwong wrote:
pravindastar wrote:
evilnickwong wrote:
What upgrade can be done to fuel injectors and fuel pump for M40?
For throttle body, I assume as long as your valve opens max when u floor your gas pedal, it's good already right?

BTW, I think pravindastar's one is M43, not M40. Smile

if you are running an m40 the first mods u should do is as follows :

1. Electric fan - use the one from an e36 as it is plug and play(some wiring required though) to replace your fan clutch to reduce the mechanical load on your engine. Cost: RM 250 for the electric fan from chop shop and RM 150 for the wiring.

2. Lighten your flywheel - again to reduce the load on your engine. Remove 500gms frm you flywheel, remove more and you will lose torque.

3. Upgrade your injectors: Go to the chop shop and look for the injectors from an E34 520i 24valve. Better flow rate and finer spray pattern. Expect to pay RM 150-200. Plug and play, just need to retune your CO to 1.5.

4. Performance chip: this will truly release those hidden horses in your M40 block.

5. Piggy back ECU: one up from the chip as you will have full variable control over your fuel map and ingnition timing.

6. MAF conversion:Mass Air Flow meter, to replace you AFM(air flow meter), this is to be done with no.5 as you need the piggyback ECU to decode the signals from the MAF to your existing ECU.

7. Forced induction: the holy grail.......supercharge or turbocharge your M40 and give the six-potters a run for their money!


Oooo nice compilation of things for me to look at. THanks bro!

1 and 3 seem simple enough. For 4, where to find the chip? Can't simply use some generic ebay one right?

U mean u have not done these things ??? items 1-3 will do wonders for your car larr bro !!! for item four u can use generic ones for eg superchip and the sort but you would not get optimal fuel/air ratio or optimal ignition timing lerr.....by using something like a smart tuner or e manage you can tune the settings for your car specifically....

#42: Re: M40 engine with supercharge Author: evilnickwongLocation: TTDI, KL PostPosted: Wed May 06, 2009 8:41 am
    ----
Haha nope haven't done yet. Need someone to bring me shopping at chop shop lol. Laughing

Hmm a e-manage is similar to a piggyback ECU already? I seem to remember it's pretty expensive too right?

#43: Re: M40 engine with supercharge Author: wlvrnLocation: Subang, Mersing, Tg. Karang PostPosted: Wed May 06, 2009 8:53 am
    ----
pravindastar wrote:
ok lets start. by now all of you should know the basics. Why convert ? who knows what state the halfcut for a m20b25 could be in ? Dont forget these things are 20 yr old halfcuts. Unless you plan on rebuilding the engine dont waste money. Bolting on a SC gives you ample low down torque plus the sets here have an on/off button so you don't need to have the SC spooling all the time. But beware the effects of having bolt on forced induction equipment on a high compression engine. Prolonged high boost can be detrimental plus wear and tear is high. Do not forget the m40 is an engine that wears out fast. Cams wear themselves out after 200,000 km or so. The m43 was a redesigned engine which does not suffer these problems. Oh and head/profile/valve gaskets tend to go easily on a m40 itself. These problems cannot be evaded as they are inherent in this engine. Plus the fact that a timing belt is used is cause for concern too. Heat already damages the belt super fast but forced induction would wear it out faster.

But all this PALES in comparison to having a SC/TC bolted on. you would be smoking the hell out of Chris Eunos's 325 anytime anyday. I drove an E36 m40 auto with a mosselman turbo bolted on boosting at abt 0.38 bars of boost. It felt like i was driving a bloody 328 !!! and there was no lag due to the low boost.

Ok now Turbo Sang in Sungai Buloh (just past the tol after One Utama) does a exact replica kit of the DA kit using a Levin Supercharger (recond). Price of stage one is RM3800. Send in the car in the morning and collect in the evening. Stage two kit consists of additional bigger injectors and stage three has a intercooler i think and some extras. all in all stage three (complete package) costs RM 5k. Should give you close to 200 hp on an m40. PLus it has a switch for turning the charger on/off for fuel savings when not racing.


Hail to pravind......that first stage from turbo sang sounds reasonable from a person who is well known for his work....might want to pay him a visit later since the price almost similar with my mechanic quote..plus he is a sifu for turbology which means less headache...could you gimme the contact number of turbo sang or at least the exact location with the shop name?

#44: Re: M40 engine with supercharge Author: highwaystarLocation: Kola Lompuer PostPosted: Wed May 06, 2009 9:05 am
    ----
Turbo Sang now currently runs by his son.

Called him before and for M20 Turbo he is charging 12k
(together with piggy back) anyway you can call him directly

more info
star-motoring.com/news..._workshops

Drager Racing Motorsports is located at 536, Jalan 20, Taman Perindustrian Ehsan Jaya, Kepong, Kuala Lumpur. They can be contacted at tel: 03-6275 4508 or 019-2636 927

#45: Re: M40 engine with supercharge Author: chriseunos PostPosted: Wed May 06, 2009 9:19 am
    ----
bro, my car only 318i la



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